The Twelve Week

21st June 2010,

- install tube for 2 WAP machine.

* green tube for extend and yellow tube for retract.

* 12 green tube and 11 yellow tube need for 1 WAP machine.

* the tubes need to be long enough to connect the device net with the component part that move using air.

- install tube for ARIRI.

* 5 green tube and 4 yellow tube need for 1 ARIRI machine.

* the tube connected according to label from the device net.

22nd June 2010,

- assemble nest for WAP.

* nest is the place where the disk will be whack to be cleaned.

* the disk will be hold tightly at nest by clamping it before it is whack.

* there are 2 nest that is at zone 4 and zone 5 because for 1 WAP machine can process 2 disk at a time.

- reinsert the tube to the nest.

* the movement at nest are controlled by air, the tube is where the air flow to extend or retract.

23th June 2010,

- assemble nest for another WAP machine.

- reinsert the tube to the nest.

24th June 2010,

- install cover for WAP machine.

* rhombus are used because the screw does not have it trait but the rhombus clamp the cover.

- check input output for WAP.

* input output need to be check so the wiring and the tubing are correct.

* if the wiring are lose or not connected the input output check can also detect it.

- install conveyor for WAP machine.

25th June 2010,

- take out ARIRI's converyor.

* readjust the position of sensors at the conveyor so the emitting sensor is parallel with the receiving sensor.

* the emitting sensor emitted an infra red light to the receiving sensor so when the disk block the light, the sensor will detect it.

- drill WAP cover.

* the hole for the screw is not properly align so it need to be drill to larger it to make the screw fit in.

The Eleven Week

14th June 2010,

- wiring light box ARIRI.

* the cable for light box is two core wire, one is life and the other is ground.

* for life it is label with 0060401 and for ground is label with 0030301.

* the cable is connected to terminal block.

- replace prism mirror for ARIRI.

* the mirror damaged due to aligning the datum.

* prism mirror used to deflect image from ramp to the camera to be scan.

- align part lift for ARIRI.

* part lift need to be correctly placed to lift the disk to it correct place.

15th June 2010,

- i took a day off.

16th June 2010,

- i took a day off.

17th June 2010,

- i took a day off.

18th June 2010,

- tidy up WAP ionizer.

* use cable tight to tie the wire nicely.

* the wire need to be check it length so it is long enough to connect to ionizer controller.

- wiring wire for relay on ARIRI.

* relay function as connector where it connect two wire from different sources.

- take out conveyor of ARIRI.

* it need to be readjust because of the sensors that not placed correctly.

The Tenth Week

7th June 2010,

- help Mr. Jon setup Ariri.

- wiring WAP blower to AC power supply.

* print label and put in the wires correctly.

* strip the wire and clamp it with Y-terminal.

- wiring relay with terminal block.

- label the wire correctly.

8th June 2010,

- wiring relay for another WAP machine.

* print and labeling th wire.

- put the conveyor on WAP.

- put the back cover WAP.

* use the rhombus and M8 screw to place the cover.

- put fitting to the vacuum tube.

* all the vacuum tube from cylinder and part lift are assemble to one end.

9th June 2010,

- help Mr. Jom setup ARIRI.

* tidy up ARIRI wires.

* take out part lift to check tie wiring if anything wrong.

* change the wire at address D25I:0.6 to D25I:0.7.

* check any lose wire that is not clamp properly.

10th June 2010,

- solder diods to solenoids.

* six diods are soldered together and then soldered to the wire from solenoids

* shrink cable must be put before it is soldered to solenoid.

* used the blower to shrink the cable.

- put stand for laser controller.

* the stand is actually for APCBA machine.

* the stand is installed because the cable can not be fit in due to space that is limited.

11th June 2010,

- put stand for laser controller for another ARIRI machine.

- put blower on WAP machine.

- assemble tube on the blower.

- put cable for light box ARIRI's.

The NInth Week

31th May 2010,

- assemble component part for datum ARIRI.

* assemble prism glass.

* reassemble sensors for cylinder.

* align the prism glass.

* align spotlight to be correctly placed so it can point the ramp.

* assemble ring light on datum.

* assemble light box.

- assemble datum on conveyor.

- adjust the alignment of the conveyor.

1th June 2010,

- wiring ARIRI's datum.

* wiring the light box.

* light box is the power supply for laser.

* wiring fiber optic to terminal block.

* used molex clamper to clamp molex with wire.

* used two core wire to connect the fiber optic and the ring light.

* insert the molex to molex head.

* molex head has two type that is male and female.

* connected the head and the wire will be connected.

2nd June 2010,

- assemble the part lift on conveyor.

* lift the conveyor to install the part lift.

* align the part lift so it is properly placed.

* tidy up the wire so the part lift can fit in without damaging the wire.

* screwed the part lift.

* screw must be screwed to the nut that already placed on the conveyor.

3rd June 2010,

- do tubing for ARIRI,

* some tube are misplaced and need to be corrected.

* the tube are connected to part lift ,cylinder and crowder bias.

* then it is connected to device net.

* for ARIRI there is two part lift that is at zone 2 and zone 5.

* the tube is yellow and green for retract and extend.

4th June 2010,

- tidy up ARIRI.

* placed the wire nicely and put cable tight.

- wiring the sensors from the cylinder.

- the cylinder at pogo block and laser detector.

- connect the laser controller cable.

The Eigth Week

24th May 2010,

- install part lift on ARIRI

* part lift is the component that lift the disk to the correct position to be scanned.

- assemble conveyor for ARIRI

* conveyor is the part where datum is placed and the hardisk went through to be process according to the type of the machine.

- wiring sensors cylinder for ARIRI.

- wiring WAP

- used rimer to large the hole for dowel pin to fit in.

25th May 2010,

- wiring WAP terminal block with sensor cylinder.

- drill WAP component part.

- install din rail on WAP.

- install tube for another WAP machine.

- wiring the relay for WAP.

26th May 2010,

- prepare wire and wiring WAP.

- prepare tube for 4 WAP machine.

* cut green and yellow colour tube for extend and retract.

* prepare label for the tube according to the nest which is zone 5 and zone 4.

* make sure the tube was cut long enough to connect it with device net.

- wiring CPU's ARIRI.

27th May 2010,

- used rimer to rim WAP component part.

- install tube for WAP machine.

* yellow for retract and green for extend.

* tube need to control the movement of the cylinder.

- wiring terminal block for 4 WAP machine.

28th May 2010,

- wiring datum for ARIRI.

* datum for ARIRI consist of ring light, spotlight, prism glass, camera and laser detector.

* install spotlight on datum ARIRI.

* install ring light on datum wire it.

- install crowder bias on datum.

The Seventh Week

17th May 2010,

- repairing whack actuator.

* rewire whack actuator that not connected correctly.

- install tube for WAP machine.

* the tubes need to connect the nest at WAP with device net.

* device net control the air flow to operate the nest.

* nest function is to hold the hardisk so it can be whack efficiently.

- wiring other WAP machine.

18th May 2010,

- tidy up wire for WAP machine.

- assemble blower for WAP.

* blower function is to supply air to clean the disk.

- drill the cover for WAP.

* the cover does not has hole to put in the skru so it should be drilled.

- assemble datum for ARIRI machine.

* datum for different machine has different function.

* datum for ARIRI used to hold the disk as it will be lighted and the machine will scanned the ramp to measured the ramp space.

19th May 2010,

- continue assemble datum for ARIRI and install it to the machine.\

- prepare din rail,

* din rail is a rail that skru on the machine to place the terminal block, relay and input output terminal.

- wiring WAP blower.

* a long wire needed to connect the blower to the power supply.

20th May 2010,

- continue wiring WAP blower.

- wiring whack actuator for the componet that just arrived.

- tidy up wire for WAP machine.

21th May 2010,

- wiring another WAP machine.

* component that just install on WAP some of it need to wire to input output terminal.

- install cover for WAP machine.

- tidy up wire for WAP machine.

The Sixth Week

10th May 2010,

- tidy up wire for Leak Tester machine.

- install fitting for Leak Tester cylinder.

* fitting is like a socket to put in the tube.

* there are many type of fitting, some of them are:

~ Y fitting

~ L fitting

~ Straight fitting

- used rimer to larger the hole to put in dowel pin for WAP machine.

- change the main wire connected to portable safety outlet.

11th May 2010,

- install tube for Seal machine.

* put in the tube in the fitting for air to flow through.

- solder diods to solenoid for WAP.

* solder need tin to connect the wire with diods.

- assemble Seal component part.

12th May 2010,

- continue assembling Seal component part.

- tidy up wire for another WAP machine.

- install ionizer controller for WAP machine.

13th May 2010,

- solder doids with tho solenoid again for WAP machine.

- wiring and labeling for WAP machine.

* wiring the sensors from cylinders that just assemble to the machine.

* wiring relay with input output terminal block.

* wiring power supply to the relay.

* labeling mean put the address to the wire according to the input output terminal.

14th May 2010,

- solder wire to pogo block for WAP machine.

* four core wire need to be solder correctly according to the diagram.

* it is soldered to coppers that is slot in the pogo block.

- assemble component part for WAP nest.

* nest for WAP machine function as the holder for the hardisk before it is whack.